1 kV Busbar Insulation (MPG01)

Thick-wall shrink-to-fit insulation for copper and aluminum busbars in low-voltage switchgear and distribution panels.

Models MPG01
Recovered wall 0.60–1.10 mm by size
Operating temp -40 to +125 °C
Voltage class 0.6/1 kV
Standards IEC 61439, UL 94 V-0, RoHS
Contact our engineers.
1 kV Busbar Insulation (MPG01)

Product Overview

MPG01 is the low-voltage grade of the MPG busbar tubing family: a thick-wall radiation-crosslinked polyolefin product formulated for insulating copper and aluminum busbars in 0.6/1 kV distribution equipment. When shrunk onto the busbar, it forms a conformal insulation layer that resists tracking, reduces phase-to-phase and phase-to-ground clearance requirements, and protects against accidental contact.

The tubing is supplied in continuous spools or pre-cut sections that can be slipped over the busbar before or after joint assembly. Upon heating to 110-130°C, it recovers to grip the busbar surface without adhesive, relying on mechanical shrink force to maintain permanent contact. Compared with custom-molded boots and taping, MPG01 is the economical way to insulate complete low-voltage panel runs from a single stocked product range.

Performance Data

PropertyTest MethodRequirement
Limited oxygen index (LOI)—>30
Low-temperature flexibility-40°CNo cracking
Flame retardancyUL 94V-0 equivalent
Tracking resistanceIEC 605871A 4.5 kV (typical for crosslinked PO)
PropertyTest MethodTypical Value
Long-term operating temperature—125°C
Tensile strengthASTM D63811.5 MPa
Elongation at breakASTM D638300%
Volume resistivityIEC 932×10¹⁴ Ω·cm
Water absorptionISO 62<0.5%
Tensile after aging (158°C, 7 d)ASTM D63811.5 MPa
Elongation after aging (158°C, 7 d)ASTM D638260%
Dielectric strengthIEC 24323 kV/mm
Power frequency withstand—4.5 kV, 60 s, no flashover
Wall bias—10%
Longitudinal change (200°C, 3 min)—5%

Internal test data. Questions on parameters? Contact our engineers.

Size Specifications

SizeExpanded ID (mm)Recovered ID (mm)Wall (mm)Spool (m)
Φ2021.0 ±0.59.7 ±0.30.60 ±0.05100
Φ2222.8 ±0.810.0 ±1.00.60 ±0.05100
Φ2525.8 ±0.811.0 ±1.00.65 ±0.05100
Φ2828.8 ±0.813.0 ±1.00.65 ±0.05100
Φ3030.8 ±0.814.0 ±1.00.70 ±0.05100
Φ3535.0 ±0.816.0 ±1.00.70 ±0.0525
Φ4041.0 ±1.019.0 ±1.00.75 ±0.0525
Φ5051.0 ±1.024.0 ±1.00.80 ±0.0525
Φ6061.0 ±1.029.0 ±1.00.80 ±0.0525
Φ7071.0 ±1.033.0 ±2.00.85 ±0.0525
Φ8081.0 ±1.037.0 ±2.00.90 ±0.0525
Φ9091.0 ±1.043.0 ±2.00.95 ±0.0525
Φ100102 ±2.048.0 ±2.01.00 ±0.0525
Φ120122 ±2.058.0 ±2.01.10 ±0.0525
Φ150152 ±2.073.0 ±2.01.10 ±0.0525

Standard color: black. Custom colors available — contact our sales team.

Applications

Switchgear Busbar Insulation

Cover main, distribution and tie busbars in metal-clad switchgear and MCCs. The shrink-to-fit format eliminates custom-molded boots at every busbar joint.

Panel Builder Phase Separation

Red, yellow and green color coding gives instant visual phase identification in three-phase panels. This reduces wiring errors during assembly and maintenance.

Transformer Bushing Connections

Insulate LV bushing leads and delta connections in dry-type and oil-filled transformer enclosures. The 125°C continuous rating matches Class A and Class B insulation systems.

Standards

FAQ

Can I install MPG01 after the busbar is already assembled?
Yes. MPG01 is flexible enough to slip over assembled busbar sections. For tight corners or pre-assembled joints, use the "wrap-around" technique: cut the tubing lengthwise, wrap it around the busbar, and heat-seal the seam. For maximum insulation integrity, pre-installation before assembly is recommended.
How do I select the correct size?
Measure the busbar width (the largest dimension perpendicular to the direction of slide-on). Select a size where the expanded ID exceeds the busbar diagonal by at least 15%, and the recovered ID is smaller than the busbar width to ensure a tight fit. For rectangular busbars, use the diagonal: √(width² + thickness²).
Do you supply busbar joint protection boxes?
Yes. Busbar joint boxes are available per customer requirements for all MPG grades. These cover T-joints, L-joints, and cross-overs where standard tubing cannot provide complete coverage. Contact us with your joint configuration drawing.
What heat source is needed for installation?
Heat guns with reflector attachments work well for individual busbars. For batch production, infrared ovens or induction heating systems provide uniform shrinkage. Target temperature is 110-130°C; avoid exceeding 150°C as this may cause surface gloss loss or wall thinning.

Still deciding? Contact our engineers.

Tell us your cable size, voltage and environment. We reply within one business day.

Request a Quote